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Powder coating is a versatile surface treatment used to protect metals and other materials from corrosion, dents, and scratches. Let’s dive into the details:

What is Powder Coating?

  • Powder coating involves applying a free-flowing powder electrostatically to a surface.

  • The powder can be either a thermoplastic or a thermoset polymer.

  • Unlike traditional liquid paint, which uses an evaporating solvent, powder coating doesn’t require solvents.

  • It provides excellent rust prevention, color uniformity, and scratch protection.

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Why Use Powder Coating?

  • Metals tend to corrode under normal conditions, even stainless steel.

  • Powder coating offers a protective surface layer that is corrosion-resistant and tough.

  • It’s commonly used on steel, aluminum, and plastic.

  • Advantages include:

    • Rust Prevention: Protects against corrosion.

    • Tougher Than Paint: Provides a durable finish.

    • High-Quality Surface Finish: Uniform color and texture.

    • Wide Aesthetic Range: Available in various colors and finishes.

    • No Volatile Compounds: Environmentally friendly.

    • Fast Curing Time: Efficient process.

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How Does Powder Coating Work?

  • Powder coating is divided into three categories:

    • Thermoset: Generally less expensive and easy to apply.

    • Thermoplastic: Offers higher performance.

    • UV Curable: Cures under UV light.

  • The process involves:

    • Preparation: Cleaning the surface to remove impurities.

    • Application: Electrostatically applying the powder.

    • Curing: Heating to harden the powder into a protective coating.

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Cleaning Methods for Powder Coat Prep:

  • Jazan employs various methods based on size, material, and cleanliness.

  • For ferrous or iron-based items, they use a phosphate coating followed by quick drying in the oven.

  • Aluminum parts undergo an etching, degreasing, and chromate conversion process.

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